Molds are the foundation of product quality. We offer comprehensive mold development services, which can effectively control costs.
MOLD PROCESSING FLOW
01
Professional engineers conduct mold design
02
High-speed Wire Cutting Machine.For the rough machining of the core shape and the mold core shape
03
Precision Grinding Machine.Carry out precise processing on the shape of the mold and the shape of the core.
04
EDM Machine,Perform precision machining on deep cavities and inner dead corners of molds.
05
Mold Assembling
06
Mold Testing
07
After the molds have passed the inspection, they will be stored in the mold warehouse.
PRODUCTION PROCESSING
Our company is equipped with advanced automated production facilities and strictly adheres to industry production standards.
We are capable of handling both large-scale orders and customized orders, and our delivery is stable and efficient.
Injection Molding Equipments
FANUC's top-of-the-line fully electric precision injection molding machine, suitable for long-term mass production of precision parts.
Pressing Production Equipments
High-speed punching machine operates at a fast speed, has high punching accuracy and strong stability.
Wire Harness Production Equipments
From wire cutting, terminal pressing to plug and cap assembly, the entire process has basically achieved automated operations, effectively reducing human operational errors, significantly improving product quality stability, and simultaneously maintaining stable production efficiency.
RESEARCH AND DEVELOPMENT
Professional R&D Team
With rich development experience, our team can quickly respond to customers' customization needs, providing full-process technical support from solution design and prototyping to mass production implementation.
Standardized Development Process
We have established a standardized product development process: requirement communication → solution design → mold evaluation → prototype making → performance testing → customer validation → mass production, ensuring efficient and stable delivery of every product.
Laboratory & Testing Capabilities
Professional labs and testing equipment for waterproof, temperature, salt spray and durability tests, ensuring reliable performance.
TESTING
We are equipped with a full range of testing equipment. Testing items include: IP waterproof test, high and low temperature test, salt spray test, insertion and extraction force test, vibration test, insulation and voltage resistance test, etc.
1
Incoming Inspection
2
In-line Process Testing
3
Final Product Full-Item Test
4
Test Report
5
Non-conforming Product Handling & Traceability
6
Data Recording & Analysis
TESTING EQUIPMENTS
Programmable Constant Temperature & Humidity Test Chamber
This chamber precisely simulates high/low temperature and humidity conditions, including cyclic changes, to verify product performance stability and adaptability to diverse climates.
Automatic Linker Tester Of Forces&Displacement
It is a professional testing device for connectors and terminals. It performs tests on insertion force, extraction force, retention force and plugging life.
Thermal Cycle Heating & Cooling Test System
This device can be used to assess the surface heat generation of the product when it is connected to the load current, and to determine whether the electrode temperature rise meets the standard requirements.
Withstand Voltage & Insulation Resistance Tester
This equipment is used to test the insulation performance of electrical equipment and components, and it is also a mandatory safety standard for product manufacturing.
Intelligent Terminal Pull Force Tester
It is a high-precision and automated mechanical testing device, whose core function is to measure the tensile force at the connection point between the terminals and the wires, ensuring reliable connection quality.
Intelligent Air Tightness Tester
By introducing a specific pressure gas and monitoring the pressure changes, the sealing performance of the product or the cavity can be accurately detected. It enables quick determination of whether there is a leakage.
Automatic Turret Microhardness Tester
Mainly used for the determination of micro Vickers hardness of various metals and some non-metallic materials.
Precision Resistance Tester
Precise measurement of resistance is widely used to evaluate the conductivity and connection reliability, ensuring the safety and stability of electrical connections.
Electric Thermostatic Drying Oven
It is widely used in various experimental processes such as sample drying, baking, and aging tests.
Salt Spray Corrosion Test Chamber
It can simulate marine or salty humid atmospheric conditions to accelerate the corrosion process of materials, thereby enabling rapid assessment of the corrosion resistance of metals, alloys and their surface treatment coatings.
Vision measuring machine
It is capable of conducting precise microscopic inspections and quality control of components. It can also effectively measure the contours, surface shape dimensions, angles and positions of various complex workpieces.
Horizontal-Vertical Combustion Tester (HV-50)
Simulate a realistic flame environment to test the flame retardant grade of the materials, ensuring that the fire safety of connectors, wiring harnesses and electronic components complies with the standards.
